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Water, moving air are critical cooling components |
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Midwest Daily Business |
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Dave Natzke |
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Mar-03 |
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MANAGING HEAT STRESS
Water, moving air are critical cooling components
The single objective is to cool cows. The methods, however, will vary. Break the “laws” of cooling and you’ll break more cows.
by Dave Natzke
One size doesn ’t fit all when it comes to cooling cows. limate,management and economics all determine what system works best.
“There are tough choices to make on cooling,and those choices have to match the environment,” said John Smith,Kansas State University (KSU).
Before you begin
Supplemental cooling cannot fix problems caused by other management shortfalls.Smith urges establishing a cow cooling strategy priority list:
- Provide adequate drinking water
- Provide shade
- Reduce parlor walking distance
- Reduce time in the holding area
- Improve ventilation
- Add holding area/exit lane cooling
- Cool close-up cows
- Cool fresh/early-lactation cows
- Cool mid-and late-lactation cows.
Where to start
“You really have to make the choice whether you want to cool the cow or cool the air,” Smith said..“There are huge geographical differences.”
The drier the climate,the more potential to cool the air through evaporative cooling.The potential to change air tem-perature goes down as relative humidity goes up,Smith said.
For example,at 90 °F and 10%relative humidity,a dairy producer has the potential to lower air temperatures in a barn by 30 °F with 100%efficient evaporative cooling.In contrast, at 90 °F and 60%humidity,the producer has the potential to lower air temperatures by only about 9 °F.
“You can ’t bend physics,”Smith said.“In a humid climate, you have to be realistic about how much you can drop air temperature,”Smith said.“In humid climates,cooling the cow instead of the air is more efficient.”
“In the Arizona desert,where afternoon relative humidity is 10%,I don ’t know if you can put enough water on a cow ’s back to cool her,” Smith said.“In that situation it makes more sense to cool the air.But in most temperature ranges in the United States,it ’s more efficient to evaporate the water off a cow ’s back.Every time we evaporate a pound of water,1,000 BTUs have to come from somewhere.When we take it off a cow ’s back,the BTUs are primarily coming out of the cow.”
Selecting a cooling system
Once you ’ve made the decision to cool the air or the cows, you can move ahead with a system.Some systems cool the air and the cows.Some techniques work across most climates.
Shade
Blocking the sun ’s radiation is one of the first steps to cooling cows,and is effective almost everywhere.
“Protection from solar radiation can have a large payback,”said Dr.Bob Collier,University of Arizona.
Trees provide an excellent source of natural shade for cattle housed outdoors.Permanent or portable artificial shade (a roof or other sunblock)can be effective.Realize,however,that cows will congregate under shade,potentially limiting airflow.Align shade to take advantage of natural ventilation, and provide adequate space.Use dirt mounds to aid water and urine diversion.Keep water and feed nearby to encourage dry matter intake.Don ’t limit shade to lactating cows.
“Probably all dry cows in western United States need solid shade,and the only exception may be western Oregon and Washington,” said Dennis Armstrong,,University of Arizona. “If your lactating cows need additional cooling,your dry cows need it,too.”
Ventilation
Ensure adequate natural ventilation by opening walls or ceiling ridges.Adding mixing fans to create a draft across the cows helps remove body heat (convection)and improves the cow ’s own evaporative ability.
Direct-drive or belt-driven fans are available.Most are 36 or 48 inches in diameter and normally installed about 10 to 12 feet above the cow feeding alley,high enough to clear equipment operating below the fans.Fans over freestalls are usually mounted 8 feet above the cow alley or higher if necessary to keep cows from reaching them.Angle fans downward 15 to 20 degrees.The goal is to create air velocities around 200 to 300 feet/minute across the cows ’ backs..The recommended distance between fans is 30 feet for 3-foot diameter fans and 40 feet for 4-foot diameter fans.All fans should be blowing air in the same direction.
“A big mistake is failing to get the correct airf low and get-ting it to the right places,” Smith said..“You need air volume and air velocity.You need at least 5 mph across a cow ’s back. Don ’t cheat on fan numbers or spacing.”
Moving air and water
Fans are by far the most common system used to reduce dairy cattle heat stress.Trouble is,many producers stop there. While natural and supplemental ventilation provides fresh air exchange that improves convection,evaporation,conduction and convection cooling can be further enhanced with both air and water.
“Many think the first thing they should do is simply put in fans and blow air over cows,” he said.“Above 70 °F,fans do very little to improve cow comfort.Putting water on a cow ’s back – in combination with the fans – has a huge impact. Without water,fans do very little.”
“In hot temperatures,if you don ’t put water with it there ’s no benefit to blowing hot air,” said Armstrong.“The benefits come when you wet her and lower air temperature.”
Adding water
Smith calls water “the magic ” in a cow cooling system.
“When we only blow air on cows,we have very little impact on respiration rates and body temperatures,” he said..“Adding water reduces body temperatures and respiration rates very rapidly.”
The primary wetting system for much of the United States is a low-pressure feedline soaker with fans over the feedlines and stalls.The method ombines frequent wetting (conduction)with moving air (convection),and enhances the cow ’s own evaporation.
Using feedline soakers and fans at various wetting cycles,KSU researchers found just how effective a combination can be.They studied the cooling impact on body temperature and respiration among heat-stressed cows with body temperatures of about 103 °F.The study compared using fans and sprinklers separately,and fans/sprinklers under a variety of wetting cycles.
At 88 °F and 57%relative humidity (THI of 80),attempting to cool with fans only actually produced higher cow body temperatures.Using fans and sprinklers set at 15-minute intervals (sprinkler on for 1 minute,off for 14 minutes),and sprinklers without fans at 15-minute intervals,maintained cow body temperatures at about 103 °F.
More effective cooling was found using sprinklers set at 10-minute and 5 minute intervals without fans.Most effective cooling was found with sprin kler/fan combinations at 10-(sprinkler on for 1 minute,off for 9 minutes)and 5-minute (sprinkler on for 1 minute, off for 4 minutes)intervals,dropping body temperatures to between 101.5 °F and 102.5 °F.
KSU research found similar positive cow cooling impacts on cow respiration rates,a critical component of a cow ’s natural evaporative cooling.
Air alone did not reduce respiration rates.The biggest effect was found with fan/sprinkler combinations and wetting frequency at 10-and 5-minute intervals.
Compared to cows receiving no cooling, cows cooled with fans and sprinklers set at 5-minute intervals cut respiration rates in half,from 105 breaths/minute to 50 breaths/minute. The results convince Smith that wet- ting frequency is important. “What we ’re doing now is increasing wetting frequency,” he said.“We need to start the water at 70 °F and increase wetting frequency as temperature rises.At 70-80 °F,soakers will come on every 15 minutes;at 80-87 °F,they ’ll come on every 10 minutes;and above 87 °F,every five minutes.
Start with water?
Since sprinklers alone had more positive influence on cooling than air lone, producers might consider starting with sprinklers instead of fans if investment capital is limited.Smith offers a couple of warnings,however.
“Starting with water makes economic sense if it is a well-ventilated barn,” Smith said.“Water without good natural ventilation creates problems.And, without fans,increasing the wetting frequency is going to fill your manure lagoon with water.”
When using a lot of water to cool cows,freestall comfort is imperative,”said Monsanto ’s Tom Bailey.“Cows have to get off their feet in a clean,dry comfortable bed.You want her to go to the bunk,but you want her to lie down.Overcrowding is a real issue when usingsprinklers.”
More frequent wetting cycles requires some additional sprinkler technology. Smith recommends nozzles with check valves.That ’s critical because,if the system is not sized correctly,it can take up to two minutes for water to reach the end of the line.With check valves and proper pipe size,the entire system comes on immediately because the pipe is full of water.Another method is to wet separate pens in sequence,so water doesn ’t have to be pumped to the full barn all at one time. “The other thing we ’ve done is lower the water lines so we reduce water droplet drift.And,we ’ve gone to a larger droplet size,” said Smith..“The good news:putting in low-pressure soakers and fans is a lot cheaper than putting in high-pressure pumps,evaporative pads and tunnel ventilation in most barns.” Sprinklers,misters are different
Before installing a cooling system, know what you ’re trying to accomplish, and how each system works.Misters and foggers are more effective at moistening and cooling the air around cows. Sprinklers cool the cows.
“Sprinklers and misters are not interchangeable,” said Smith..“Their design end mode of action are very different.” “Don ’t confuse a sprinkler and a mister,” added Bailey..“With misters in high humidity,small water droplets lie on the hair,and you get airlocks between the skin and water,resulting in a vapor barrier that actually hampers cooling.With sprinklers,what we ’re trying to do is soak the hair all the way down to the skin,for evaporative cooling.By adding more water (misters or foggers)to the air at night,when air is naturally more humid,you get more condensation,and bedding and everything will get wet.”
“Sprinkling combines conduction and evaporation,” said Dr..Joe West, dairy scientist at the University of Georgia.“Through conduction,heat is absorbed by the water on the skin. Evaporation pulls the moisture-loaded heat off the cow.”
Provide uniform distribution
Use sprinkler supplier information to determine nozzle spacing based on water pressure.Space nozzles to provide uniform distribution.Size water lines to provide sufficient water flow and minimal pressure drop.Consider installing a pressure regulator to keep the water pressure within operating limits.Excessive pressure may produce smaller droplets that don ’t wet the skin.
Install sprinklers so they will not wet feed or freestall bedding.Wet bedding can lead to an increase in mastitis.
Use 180-degree (half-circle)or 360-degree (full-circle),low-pressure (20 to 25 psi)sprinkler nozzles that roduce a shower of large droplets.Irrigation nozzles and solid-cone coarse droplet spray nozzles with flow rates between 0.2 and 0.5 gallon per minute work well.Along a feed manger,180-degree nozzles mounted so they spray away from the bunk minimize feed wetting.The 360-degree nozzles work well in holding areas.
Sprinklers can be effectively used in holding pens,exit alleys or at the feedbunk.The key is to thoroughly wet the cows ’ backs to the skin without allowing much water to run down off the cow ’s udder.In stall barn situations,cows could be allowed to go outside and walk under sprinklers,then brought back in the barn under fans.
Ponds
In the southern United States soaking ponds have been used effectively. They aren ’t practical in the Upper Midwest,and aren ’t just pools of standing water. “They take a lot of water,and a lot of management,” said Don Bennink, North Florida Holsteins,Bell,Fla.
“People that don ’t manage them get in a lot of trouble.You need fresh water running in and out all of the time.If you do that,you ’ll actually cut mastitis vs.an open lot without cooling ponds, because cows stay cleaner rather than creating a mud hole.Plus,you ’re keeping her body temperature down so she ’s more resistant to disease.”
“It ’s just like airflow,” adds Bailey.“They ’re constantly turning that water,flowing in one end and out the other.” Set cooling,economic priorities
Heat stress window,intensity and potential paybacks factor into cooling system investment.
by Dave Natzke
The answer to the question of what type of cow cooling system to use was,“It depends.” The same answer applies to cooling system cost effectiveness.
“Cooling investment will depend on your heat stress window,” said Dennis Armstrong,,University of Arizona.“The longer the heat stress window,the more cooling you can afford.”
Using the Temperature Humidity Index chart (on page 12),determine the average number of days and intensity the THI will put cows in heat stress.Use your milk production records to evaluate how much milk you lose during the typical “summer slump.” Don ’t stop there,however. “There are a lot of intangibles related to heat stress management cost effectiveness,” said Dave Bray,,University of Florida dairy scientist.“Cow death losses,daily milk production,peak milk production,reproduction,cow health and calf birth weights are factors.”
Kansas State University dairy scientist John Smith concurs.
“In reality,the things we do with heat stress not only improve summer milk production and reproduction,but we ’re increasing milk peaks,” Smith said..“Every pound of peak production equals about 250 pounds of milk over the lactation.Ten pounds of milk off peaks in summer can mean 2,500 pounds over the lactation.”
Cooling economics
KSUagricultural economist K.C.Dhuyvetter has conducted cooling impact studies,citing both other literature and his own on-farm tests
Tur ner and Bucklin estimated the annual rate of return for a sprinkler/fan cooling system was 58%and 27%for dairies in Florida and Kentucky,respectively.Comparing cooled cows to noncooled cows,the Florida study was based on a 4.6lb./day milk gain for 210 days;the Kentucky study was based on a 7.9-lbs./day milk gain for 100 days.
Igono et al.,estimated a $0.22/day return on a shade,spray and fan system compared to shade alone in Missouri. Curt Gooch,Cornell,analyzed tunnel ventilation in 2-,3-, 4-and 6-row barns to determine the pounds of milk/per day required using an energy efficient tunnel ventilation system. Depending on barn configuration,number of cows,etc.,the milk gains ranged from a low of about 2 lbs./cow/day to a high of 12.1 lbs./cow/day.
“Studies indicate milk production can plummet 20%-30% in high-producing herds,” Dhuyvetter noted..“With production decreases of that magnitude,it ’s hard to argue against investing in supplemental cooling.” Dhuyvetter ’s analysis found that the break-even level of production loss is about 3%to 4%,depending on the cooling system installed.As heat stress production declines exceeded 20%,the returns to heat stress abatement exceeded $2/cow/day. Var iable costs to operate the cooling system,including water,electricity and maintenance will go up.If cows are able to maintain higher dry matter intakes,feed costs will also go up.Most would argue that ’s a good thing.
Dhuyvetter argues that the optimal decision to cool cows is insensitive to milk prices and feed costs.Higher milk production and other benefits will more than offset those variable costs.Basing the investment impact only on summer milk production severely shortchanges the value. Management strategies that reduce heat stress on peak production can generate large economic returns,especially for cows in their second and later lactations. Some costs will go down,including those associated with reproductive inefficiency,and health disorders or problems linked to cow discomfort.
“On a 500-cow dairy experiencing 21 days of heat stress per summer,preventing a 4-lb.drop in milk production per cow per day adds up to $5,500 with $13/cwt.milk,” said Smith. “Add in the benefits to the reproductive program and a sprinkler system can be easily justified in just one summer.”
“I don ’t care which climate you ’re in,with the exception of maybe northwest United States or high altitude climates,” Smith said.“In most of traditional dairy areas,there ’s an incredible amount of money left on the table to cool cows. Producers have to make the decision to do it,and they need to make the decision to manage it.”
Source: Midwest Daily Business
Author: Dave Natzke